Product Overview
The Q43L-8000 Gantry Shear is a heavy-duty hydraulic scrap processing machine designed for high-volume metal recycling yards, steel mills, foundries and scrap distribution centers. With approximately 8000 kN of cutting force, a 2000 mm blade and an 8000 mm long feeding box, the machine can efficiently process large quantities of mixed ferrous scrap.
It is suitable for cutting steel plates, profiles, pipes, rebars, structural scrap and dismantled machinery components into shorter, furnace-ready sizes. The long feeding box allows operators to load loose and oversized material directly by crane or material handler, reducing the need for extensive pre-processing.
The servo-driven hydraulic system adjusts power output according to the working load. This helps reduce unnecessary energy consumption during low-load operation while maintaining strong cutting performance when processing dense or heavy scrap.
Cause
Large and irregular scrap creates practical difficulties for recycling businesses. Oversized materials cannot be loaded directly into furnaces or transported efficiently, while manual cutting requires significant labor and may create additional safety risks.
Common operating challenges include:
- Oversized scrap occupying excessive yard space
- Slow processing with manual flame cutting
- High labor and fuel costs
- Irregular furnace feed sizes
- Frequent handling of long steel materials
- Unstable output when processing mixed scrap
Solution
The Q43L-8000 combines material feeding, compression and shearing in one continuous processing system. Scrap is loaded into the feeding box, moved toward the cutting area and securely compressed before each cutting stroke.
Its 2000 mm blade provides a wide cutting opening for bulky loads, while the hydraulic hold-down system stabilizes loose material during shearing. The machine can repeatedly process long scrap into manageable sections, helping buyers improve output, reduce handling time and prepare more consistent furnace feed.
Key advantages include:
- Powerful 8000 kN-class shearing performance
- Long feeding box for continuous scrap loading
- 2000 mm blade suitable for wide material bundles
- Hydraulic compression before cutting
- Servo motor system for responsive power control
- PLC-based operation for stable production
- Adjustable cutting length for different downstream requirements
Specifications
| Item |
Specification |
| Model |
Q43L-8000 Gantry Shear |
| Nominal Cutting Force |
8000 kN |
| Feeding Box Size |
8000 × 1950 × 900 mm |
| Blade Length |
2000 mm |
| Main Motor System |
Servo motor |
| Total Installed Power |
Approximately 282 kW |
| Standard Power Supply |
380 V / 3 Phase / 50 Hz/custom |
Technical configurations can be customized according to the buyer’s raw material, required output and local electrical supply.
Application
The Q43L-8000 industrial hydraulic gantry shear is suitable for processing:
- Heavy steel plates and production offcuts
- Steel pipes, channels, angles and beams
- Rebars and construction demolition scrap
- Ship dismantling and machinery scrap
- Mixed HMS and structural steel scrap
- Compressed bundles of light and medium scrap
- Steel mill return scrap
Material thickness, shape, density and tensile strength should be confirmed before final machine selection.
How It Works
Scrap is loaded into the feeding box by crane or material handler. The hydraulic pushing system moves the material toward the cutting chamber. Before shearing, the hold-down device compresses and stabilizes the scrap to prevent movement.
The main cutting cylinders then drive the blade downward to cut the material. After each stroke, the remaining scrap is pushed forward for the next cut. The process continues until the complete load has been converted into the required length.
The operator can monitor and control feeding, compression and shearing through the electrical control system.
How To Choose
The Q43L-8000 is recommended for businesses processing large daily volumes of heavy or mixed steel scrap. Before ordering, buyers should provide:
- Scrap photos and videos
- Maximum material dimensions
- Maximum plate or bar thickness
- Expected processing capacity
- Required finished cutting length
- Local voltage and frequency
- Preferred loading method
If the material is mainly light scrap, a smaller gantry shear may provide better operating economy. Extremely thick or high-strength steel should be evaluated separately by the manufacturer.
FAQ
Can the Q43L-8000 process mixed scrap?
Yes. It can process mixed ferrous scrap such as plates, pipes, profiles and structural steel. The maximum size and thickness must be confirmed before production.
Does the material need to be compressed before cutting?
The machine has a hydraulic hold-down system that compresses and stabilizes scrap inside the cutting area. A separate baler is generally unnecessary for normal mixed scrap.
Can the finished cutting length be adjusted?
Yes. The feeding distance and cutting length can be adjusted according to furnace requirements and the type of scrap being processed.
What equipment is needed for loading?
A material handler, excavator with grab or overhead crane is normally used to load scrap into the feeding box.
Can the electrical system be customized?
Yes. Voltage, frequency, PLC components, motor configuration and control language can be adapted to local operating requirements.
Product Tags:
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